Title: Level control for surface treatment baths

Description: The invention relates to a level control for pickling, degreasing, nickel-plating, chrome-plating baths or the like comprising two or more baths of different specific gravities and different bath heights.

In such baths it is customary to replace the liquid that has evaporated or been carried away by the transport of goods from the subsequent bath in the direction of the transport of goods. This affords the advantage that some of the chemicals carried off by the transport of goods are regained.

In addition, this form of level control also makes it possible to keep the liquid level in the pickling bath slightly lower than that in the rinsing bath so that salts which have formed on the carriers of the goods at the boundary phase between the liquid and air can be washed off the carriers of the goods in the rinsing bath.

In a known level control device the chemicals that have been carried off are returned by a pump.

However, a disadvantage of these known devices consists in the fact that the pumps and accompanying regulating facilities are very expensive and very prone to trouble as a result of operation in the aggressive liquids.

In another known form of level control the individual baths are joined together via hydraulic siphons.

The last rinsing bath is kept constant by a float. The level is balanced out from the float-controlled rinsing bath via the hydraulic siphons. In order that the hydraulic siphons can become effective, they have to be connected to a vacuum pipe to remove the air when they are started up.

However, a disadvantage of this known form of level control is that a vacuum pump is additionally required.

The object of the invention is to remedy these known disadvantages and to disclose a level control system wherein the level of the treatment baths connected ahead of a rinsing bath can be controlled without pumps or float switches.

To this end the invention is characterised in that the two baths are joined to a connecting pipe and the connecting pipe runs into the bath of lower specific gravity just below the bath level.

Another feature of the invention consists in the fact that the connecting pipe runs into the bath of greater specific gravity at a certain distance below the bath level and the connecting pipe is joined to an outlet union of adjustable height in the bath of greater specific gravity.

Several embodiments of the invention are illustrated diagrammatically in the drawings.

FIG. 1 is a sectional side view of a rinsing bath and pickling bath or the like with a connecting pipe;

FIG. 2 is a top view of FIG. 1;

FIG. 3 shows a rinsing bath with a connecting pipe arranged in the overflow;

FIG. 4 shows a pickling bath with a simple outlet union;

FIG. 5 is a sectional front view of a pickling bath having a rotary outlet union;

FIG. 6 is a side view of the pickling bath according to FIG. 5; and

FIG. 7 shows an embodiment with more than two baths.

Rinsing bath 1 has an overflow 2 and a controllable water supply 3. In addition, rinsing bath 1 is joined to a pickling bath 5 or the like via a connecting pipe 4. Connecting pipe 4 terminates in pickling bath 5 in an outlet union 6.

The following equilibrium equation is obtained for liquids of different specific gravities in rinsing bath 1 and pickling bath 5:

h.sub.1 . .gamma..sub.1 = h.sub.2 . .gamma..sub.2 (1)

In addition:

.DELTA.h + h.sub.2 = h.sub.1 (2)

Inserted in equation (1)

(.DELTA.h + h.sub.2) . .gamma..sub.1 = h.sub.2 . .gamma..sub.2 (3)

Reversal of equation (3)

.DELTA.h = h.sub.2 (.gamma..sub.2 - .gamma..sub.1)/.gamma..sub.1

The last notation of equation 3 shows clearly that the level difference .DELTA.h is proportional to quantity h.sub.2.

When outlet union 6 is joined to connecting pipe 4 via a rotary coupling 7, quantity h.sub.2 may be varied infinitely within wide limits.

As level difference .DELTA.h between the bath of greater specific gravity and the bath of lower specific gravity is proportional to quantity h.sub.2, quantity .DELTA.h can be varied by turning an angle-shaped outlet union 6'.

When a riser 6" open at the top and bottom is used as outlet union 6, connecting pipe 4 need not rise up to rinsing bath 1 because proper air removal is then secured on all accounts.

Connecting pipe 4 may open up infront of or in overflow 2 of rinsing bath 1. This ensures that rinsing bath 1 will not become unusable in the event of backflow out of pickling bath 5. However, a backflow may only occur when too much pickling liquid is poured in when pickling bath 5 is being refilled. During the pickling process no pickling liquid can flow through connecting pipe 4 into rinsing bath 1 because pickling liquid evaporates in pickling bath 5 as a result of liquid being carried off by the transport of goods and on account of the evaporation of the pickling bath which is almost always heated. The level of the liquid in pickling bath 5 thus drops steadily during operation whereas the level of the liquid in rinsing bath 1 is always constant as a result of the controlled supply of water. So much liquid flows out of rinsing bath 1 through connecting pipe 4 to pickling bath 5 that the liquid losses in pickling bath 5 are balanced out again.

In the embodiment illustrated in FIGS. 1 to 3 the level of rinsing bath 1 is controlled by a proportioned water supply and overflow 2. However, the supply of water to rinsing bath 1 may also be effected via a float control system or the like.

It is also possible to control more than two baths with the level control system according to the invention. The individual baths then have to be joined together by one connecting pipe in each case. This allows the liquid losses to be replaced from the respectively subsequent bath. The losses in pickling liquid or the like caused by their being carried off are thus very slight.

Besides, the rinsing water in the last rinsing bath 1 is replenished continuously.
Other info:


Inventors: Kaup, Friedel (Gutersloh, DT)
Warnke, Heinrich (Marienfeld, DT)

Application Number: 403779
Filing Date: 1973-10-05
Publication_date: 1976-03-02
Assignee: Miele & Cie (Gutersloh, DT)
Primary Class(es): 137/453 137/577, 222/64
Other Classes:
US Patent Ref:

1225416	May, 1917	Khotinsky	137/577.
1626782	May, 1927	Brooks	137/577.
1668793	May, 1928	Wiggins	222/64.
1743966	Jan, 1930	Goudard	137/576.
1883139	Oct, 1932	Walter	222/64.
2059716	Nov, 1936	Swinburne	137/571.
2191019	Feb, 1940	Johnson	137/571.
2225498	Dec, 1940	Hollander	137/577.
2508170	May, 1950	Kaufmann	137/571.
2573468	Oct, 1951	Mackin	137/577.
3229518	Jan, 1966	Nilsson	137/571.
3425928	Feb, 1969	Emery et al.	137/579.

Other Refs:
Primary Examiner: Schwadron, Martin P.
Assistant Examiner: Walton, George L.
Attorney: Fleit & Jacobson