What is claimed is:
1. A laminate for use in wearing apparel characterized by
(a) a non-woven fibrous web containing staple fiber;
(b) a woven or knitted web,
(c) the staple fiber from said non-woven fibrous web having a denier within the range of between about 1.5 and 15;
(d) the staple fiber from said non-woven fibrous web joining said non-woven and said woven or knitted webs together by needling with a density of penetration within the range of between about 400 and 700 penetrations per square inch;
(e) said staple fiber extending from the exposed surface of said knitted web to form a basis for a subsequently applied textured coating; and
(f) the exposed surface of said non-woven fibrous web forming the internal surface of wearing apparel produced by said laminate.
2. The laminate of claim 1, further characterized by
(a) said non-woven fibrous web is comprised of materials selected from the group consisting of wool, polyester, polyolefins, polyamides, polyacrylonitrile, and mixtures thereof.
3. The laminate of claim 1, further characterized by
(a) said woven or knitted web is comprised of materials selected from the group consisting of cotton, polyester, polyamide and mixtures thereof.
4. The laminate of claim 1, further characterized by
(a) said staple fiber is polyamide.
5. The laminate of claim 1, further characterized by
(a) said fibrous non-woven web is polyester; and
(b) said woven or knitted web is a knitted jersey of polyester.
6. The laminate of claim 1, further characterized by
(a) said laminate joined together by needling with said staple fiber having a depth of penetration of within the range of between about 0.25 and 0.50 inches.
7. A work glove liner, characterized by
(a) the palm of said glove liner being a laminate, said laminate comprising
(1) a non-woven fibrous web containing staple fiber;
(2) a woven or knitted web;
(3) the staple fiber from said non-woven fibrous web joining said non-woven web and said woven or knitted webs together;
(4) said staple fiber extending from the exposed surface of said knitted web to form a basis for a subsequently applied textured coating;
(5) the exposed surface of said non-woven fibrous web forming the internal surface of said work glove liner; and
(b) the backside of said glove liner is comprised of woven or knitted textile.
8. The work glove liner of claim 7, further characterized by
(a) an elastomeric coating applied to the outer surface of the said palm of the said glove liner to form a work glove.
9. The work glove liner of claim 8, further characterized by
(a) said elastomeric coating is selected from the group consisting of polyvinyl chloride plastisol, natural rubber, and synthetic rubber.
10. A work glove liner, characterized by
(a) the palm and the backside of said glove liner being a laminate, said laminate comprising
(1) a non-woven fibrous web containing staple fiber;
(2) a woven or knitted web;
(3) the staple fiber from said non-woven fibrous web joining said non-woven web and said woven or knitted webs together;
(4) said staple fiber extending from the exposed surface of said knitted web to form a basis for a subsequently applied textured coating; and
(5) the exposed surface of said non-woven fibrous web forming the internal surface of said work glove liner.
11. The work glove liner of claim 10, further characterized by
(a) an elastomeric coating applied to the outer surface of the palm and backside of said glove liner.
12. The work glove liner of claim 11, further characterized by
(a) said elastomeric coating is selected from the group consisting of polyvinyl chloride plastisol, natural rubber, and synthetic rubber.
13. A work boot liner characterized by
(a) at least a portion of said liner comprised of a laminate, said laminate comprising
(1) a non-woven fibrous web containing staple fiber;
(2) a woven or knitted web;
(3) the staple fiber from said non-woven fibrous web joining said non-woven web and said woven or knitted webs together;
(4) said staple fiber extending from the exposed surface of said knitted web to form a basis for a subsequently applied textured coating; and
(5) the exposed surface of said non-woven fibrous web forming the internal surface of said work boot liner;
(b) said laminate portion having an elastomeric coating thereon; and
(c) said elastomeric coating selected from the group consisting of polyvinyl chloride plastisol; natural rubber, and synthetic rubber.
14. A work apron liner characterized by
(a) at least a portion of said liner comprised of a laminate, said laminate comprising
(1) a non-woven fibrous web containing staple fiber;
(2) a woven or knitted web;
(3) the staple fiber from said non-woven fibrous web joining said non-woven web and said woven or knitted webs together;
(4) said staple fiber extending from the exposed surface of said knitted web to form a basis for a subsequently applied textured coating; and
(5) the exposed surface of said non-woven fibrous web forming the internal surface of said work apron liner;
(b) said laminate portion having an elastomeric coating thereon; and
(c) said elastomeric coating selected from the group consisting of polyvinyl chloride plastisol; natural rubber, and synthetic rubber.
15. A work glove characterized by
(a) at least a portion of said glove comprised of a laminate, said laminate comprising
(1) a non-woven fibrous web of staple fiber;
(2) a woven or knitted web;
(3) the staple fiber from said non-woven fibrous web joining said non-woven web and said woven or knitted webs together;
(4) said staple fiber extending from the exposed surface of said woven or knitted web to form a base for a subsequently applied and textured coating; and
(5) an elastomeric coating on said exposed surface of said woven or knitted web;
(b) said laminate being joined by said staple fiber by needling with a density of penetration within the range of between about 400 and 700 penetrations per square inch;
(c) the depth of penetration of said staple fiber being within the range of between about 0.25 and 0.50 inches; and
(d) the denier of said fiber being within the range of between about 1.5 and 15.
16. The glove of claim 15, further characterized by
(a) said elastomeric coating is selected from the group consisting of polyvinyl chloride plastisol, natural rubbers and synthetic rubbers.
17. The glove of claim 15, further characterized by
(a) said non-woven fibrous web is comprised of materials selected from the group consisting of wool, polyester, polyolefins, polyamides, polyacrylonitrile, and mixtures thereof.
18. The glove of claim 15, further characterized by
(a) said woven or knitted web is comprised of materials selected from the group consisting of cotton, polyester, polyamide and mixtures thereof.
19. A method for producing a laminate useful in wearing apparel, characterized by
(a) selecting in a first selecting step a fibrous non-woven web containing a staple fiber;
(b) selecting in a second selecting step a woven or knitted web;
(c) needling said fibrous non-woven web to said woven or knitted web with said staple fiber from said non-woven web;
(d) said needling step being carried out so that said staple fiber extends from the exposed surface of said woven or knitted web; and
(e) said needling step being carried out by needling with a depth of penetration of within the range of between about 0.25 and 0.50 inches.
20. The method of claim 19, further characterized by
(a) said first selecting step is from materials selected from the group consisting of wool, polyester, polyolefins, polyamides, polyacrylonitrile, and mixtures thereof.
21. The method of claim 19, further characterized by
(a) said second selecting step is from materials selected from the group consisting of cotton, polyester, polyamides, and mixtures thereof.
22. The method of claim 19, further characterized by
(a) said staple fiber has a denier within the range of between about 1.5 and 15.
23. The method of claim 19, further characterized by
(a) said needling step is carried out with a degree of penetration of within the range of between about 400 and 700 penetrations per square inch.
24. A method for forming an item of wearing apparel, characterized by
(a) forming a laminate for said apparel comprising the steps of
(1) selecting in a first selecting step a fibrous non-woven web of staple fiber;
(2) selecting in a second selecting step a woven or knitted web;
(3) needling said fibrous non-woven web to said woven or knitted web with said staple fiber from said non-woven web; and
(4) said needling step being carried out so that said staple fiber extends from the exposed surface of said woven or knitted web;
(b) forming an item of wearing apparel in which at least a portion thereof is comprised of said laminate formed in said needling step; and
(c) applying an elastomeric coating to at least the said exposed surface of said woven or knitted web forming the exterior surface of said laminate portion of said wearing apparel formed in said forming step; and
(d) curing said elastomeric coating.
25. The method of claim 24, further characterized by
(a) said elastomeric coating in said applying step is selected from the group consisting of polyvinyl chloride plastisol, natural rubber and synthetic rubber.
26. The method of claim 24, further characterized by
(a) said applying step being carried out by knife coating.
27. The method of claim 24, further characterized by
(a) said applying step being carried out by printing.
28. The method of claim 24, further characterized by
(a) said applying step being carried out by dipping.
Other info:Inventors:
Andrews, Richard C. (Coshocton, OH)
Application Number:
06/233743
Filing Date: 1981-02-12
Publication_date: 1982-11-23
Assignee:
BECTON DICKINSON CO
Primary Class(es):
2/161.800
442/319, 36/4, 2/48, 2/164, 36/98, 442/270, 28/11
Other Classes:
A41D19/00; A41B13/10; A41D19/00; B32B5/06; A43B13/22
US Patent Ref:
| 1159155 | November, 1915 | Ayres | 28/112 | |
| 1529701 | March, 1925 | Hewitt | 28/112 | Composite fabric |
| 1629923 | May, 1927 | McDermott | 28/107 | Felt fabric |
| 1774204 | August, 1930 | Levin | 28/112 | Fibrous covering and method of making same |
| 2059132 | October, 1936 | McDermott | 28/107 | Needled fabric |
| 3173150 | March, 1965 | Mohler | 2/167 | Gloves and methods of construction |
| 4089069 | May, 1978 | Vistins | 21/61R | Wearing apparel and method of manufacture |
| 4151662 | May, 1979 | Vistins | 36/98 | Textured boot |
| 4172293 | October, 1979 | Vistins | 21/61R | Wearing apparel and method of manufacture |
| 4174542 | November, 1979 | Vistins | 2/48 | Textured apron |
Other Refs:
Primary Examiner:
Scanlan Jr., Richard J.
Assistant Examiner:
Attorney:
Victor J. Evans & Co.