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Primary Examiner: Hoag, Willard E.
Assistant Examiner:
Attorney: Fein; Michael B.

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Title: Method of making a reinforced foam-filled resin-impregnated fiber glass covered vacuum forming mold plug

Abstract: Method of making a mold for vacuum thermoforming is made by (a) applying a polyester gel coat to a master pattern; (b) applying a rigidizing mixture of a thermosetting resin and glass to the gel coat; (c) constructing and bonding an egg crate framework to the cured thermoset resin and glass fiber mixture; (d) filling the spacings of the egg crate framework with a polymeric rigidizing foam; (e) forming a vacuum plenum on the foam-filled egg crate; (f) attaching to the vacuum plenum a means for introducing a vacuum and; (g) forming air passageways through the gel coat which communicate with the vacuum plenum.


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Inventors: Lint, Robert E. (Medford, NJ, US)

Application Number: 544525
Filing Date: 1975-01-27
Publication_date: 1978-02-14
Assignee: Rohm and Haas Company (Philadelphia, PA)
Primary Class(es): 29/458 114/357, 156/79, 156/245, 156/253, 264/46.5, 264/46.6, 264/156, 264/219, 264/255, 264/257, 264/261, 264/263, 264/294, 264/309
Other Classes:
US Patent Ref:
2442338Jun, 1948Borkland425/388.
2744042May, 1956Pace264/261.
3005491Oct, 1961Wells264/156.
3026231Mar, 1962Chavannes264/92.
3124807Mar, 1964Frenkel et al.264/92.
3139635Jul, 1964Daffer9/6.
3161555Dec, 1964Kish264/227.
3235441Feb, 1966George et al.428/117.
3290418Dec, 1966Best264/92.
3291874Dec, 1966Negoro264/92.
3394208Jul, 1968Lovas et al.264/92.
3435470Apr, 1969Krenzler9/6.
3439086Apr, 1969DeCastelet264/219.

Other Refs: Other References: Anon., "Spray-Up", Modern Plastics, Sep. 1961, pp. 89-92.
Arkhangelskii et al., Fiberglass Boat Building, U.S. Dept. Commerce, Washington, D.C., (1964), pp. 81, 82, 94, 95, 100, 101.