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Title: Method of making electrical coils having improved strength and oil permeability

Abstract: A porous, electrical insulating adhesive substrate is made, by uniformly coating a flexible, porous sheet material with adhesive resin particles having an average particle size of between about 37 to 420 microns, the adhesive coating covering from about 5 to 50 percent of the sheet material area in a non-patterned random distribution, and then heating the coated sheet material between about 85.degree. to 250.degree.C, forming a discontinuous 0.25 to 7 mil dry coating of discrete adhesive particles having substantially rounded cross sections bonded to the sheet material, said adhesive coating covering from about 5 to 50 percent of the sheet material area in a non-patterned random distribution; the coated sheet may then be inserted as oil permeable layer insulation between high voltage windings and low voltage windings and between layers of high and low voltage windings in a wound coil assembly, after which the assembly can be heated at a temperature and for a time effective to securely bond the winding layers together, to provide a porous, oil permeable, bonded transformer coil assembly.


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Inventors: Trunzo, Floyd F. (Monroeville, PA, US)

Application Number: 527459
Filing Date: 1974-11-26
Publication_date: 1976-01-27
Assignee: Westinghouse Electric Corporation (Pittsburgh, PA)
Primary Class(es): 267/225 267/226, 336/60, 336/205, 336/206, 427/121, 427/197, 427/466, 427/471
Other Classes:
US Patent Ref:
3203823Aug, 1965Grimes336/206.
3246271Apr, 1966Ford336/206.

Other Refs:
Primary Examiner: Hall, Carl E.
Assistant Examiner:
Attorney: Cillo; D. P.